2008 Torque spec & sequence

scully · Jan 17, 2013

Have a 2008 XP 800R, looking for the cylinder & head torque spec & sequence. If anyone can help it would me much appreciated..
Thanks Scully...

pistonbroke800 · Jan 17, 2013

Initial torque to 11lb/ft starting in the center of the head and tightening in a criss cross pattern working from the middle of the head outward. Then final torque to 21lb/ft following the same criss cross method from the center out.

CUSO · Jan 17, 2013

It's an old pic but the sequence is identical

15677d1296462439-bolt-diagram-removeing-top-end-my-toque-specs.jpg

pistonbroke800 said:
Initial torque to 11lb/ft starting in the center of the head and tightening in a criss cross pattern working from the middle of the head outward. Then final torque to 21lb/ft following the same criss cross method from the center out.

scully · Jan 18, 2013

Thanks guys, what about the cylinder(mono jug)? Scully

CUSO · Jan 18, 2013

Also re-tighten the head bolts after the first ride when cold.

Head bolts 29 N*m (21 lbf-ft)
Cylinder bolts 50 N*m (37 lbf-ft)
1st torque is 25 N*m (18 lbf-ft)
final torque is 50 N*m (37 N*m 37 lbf-ft)
Knock sensor 24 N*m (18 lbf-ft)
Water housing top & bottom 9 N*m (80 lbf-in)
Rave assembly 9 N*m (80 lbf-in)
Rave plastic cover 4 N*m (35 lbf-in)
Carb boots 6 N*m (53 lbf-in)
Case bolts long/large dia 29 N*m (21 lbf-ft)
long/small dia 11 N*m (97 lbf-in)
shorter/large dia 29 N*m (21 lbf-ft)
shorter/small dia 11 N*m (97 lbf-in)
Seal cover pto side 11 N*m (97 lbf-in)
Water pump 11 N*m (97 lbf-in)

2008 Torque spec & sequence

scully

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CUSO

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scully

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CUSO

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