Clutch help 1997 XLT

Sask Sledder

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I have brought back to life an XLT that was sitting forxa long time. Carbs are clean. New pickup line. New needles and seats. Chokes adjusted. It runs like a top.

But im missing 1000 rpm. It only sustains 7100 rpm. I cleaned the clutches and everything is smooth and free, but i replaced the springs based on the recommendation from some kid at the local sled parts store who called his dad and asked him what springs i should use.

Its gotta be wrong.

Heres my setup:

White 125-280lb EPI primary spring.
10M/5 weights.
Silver/Blue Polaris secondary spring in slot #3

Ive adjusted belt height from 1 to 5 with little effect.

Where did i go wrong?
 
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Sask Sledder

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Update. I checked compression instead of relying on my memory from spring.

Its Clutch 115-125-125 PTO
 

yamafam

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When I had my xlt I had similar problems. Any flat spots on the primary rollers or weights? I also changed the transfer buttons on the seconday.
 

Sask Sledder

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New buttons. Rollers spin fine when i checked them. My next step when i get back home is to look for mouse nests in the pipes
 

Clode

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stick a little magnet to the roller, there shouldn't be any movement, if there is the rollers are toast
 

Sask Sledder

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Oh ok. They spin but there is play. Ill replace

Update: pipes are clear. I changed plugs but no difference.

On a track stand i get 8400. It goes straight to 7000, then seems to pause then goes to 8400. In the field it gets to 7000 right away at 3/4 throttle. If i hold it there it will creep to 7300. If i got to WOT it bogs down to 6900.

Primary is coming off again tomorrow now that i know what to look for.
 
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