snorkel 500 sportsman

summit151

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Nov 23, 2009
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grande prarie
Take a look at the space you have to work with like around the engine, air box ,and between plastic etc,think where the best routing is and best mount most likely it ll be in front of your gauge cluster in between the rack , take some plastic off so you can get a good look at it . then pretty much buy a bunch of PVC fittings 90s,45s,22.5s and maybe some preformed rad hose, hose clams and good silicone . there really isn't a set way if you take your time and have patience it will come i built my own for my outy 800 and it looks and works great .at the end i just returned my excess fittings and whatnot. Good luck and hopefully it works out.
 

rsrogersnt

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May 18, 2010
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Tomball, Tx
I used swimming pool pump hose to route through the bike and went to pvc through the fenders. Worked well but I could not fit 2" and had to use 1-1/2" which forced me to rejet the carb because my fuel/air ratio got hosed up. I lost a little power but on the trails and in the mud pits it still has plenty.

2003 Sportsman 500
 
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