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Discuss Cutting/trimming aluminum in the SNOWMOBILE RELATED DISCUSSIONS AND RIDING AREA's forums; Whats the best tool for cutting/trimming aluminum? I'm installing a drop and roll kit on my 04 and I'm sure ...
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| Member ![]() Join Date: Mar 2007 Location: Red Deer
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| Cutting/trimming aluminum Whats the best tool for cutting/trimming aluminum? I'm installing a drop and roll kit on my 04 and I'm sure there will be some trimming involved. I have a grinder with zip cuts for the easier areas but what works best in tight spots. |
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| Re: Cutting/trimming aluminum Air Body Saw with lots of wax on blade. Milwakee general purpose metal blade, go slow and use wax every 6 inches. Other blades cut faster but this combo gives you best control and clean edges.......Bolt Supply House has every thing you need Or a plasma cutter if you can get the torch head in there.......If useing a plasma un hook batteries and electronic modules to be safe. Be sure to use wheels made for alluminum.....ordinary ones will glaze ..... be hard to control...and increase heat...and cause destortion. |
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| Re: Cutting/trimming aluminum Thanks snotrocket, went out and found one for $50, works great. Now I just need the kit from specialty to get here. |
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| Re: Cutting/trimming aluminum Just remember to use the wax...like night and day.
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Classified Rating: 100% (1) | Re: Cutting/trimming aluminum If you use a zip cut disk(or any steel disk) on aluminum, throw it out when you are done. If you use them on steel afterwards, the aluminum melts on the disk and can cause it to disintegrate.
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| Re: Cutting/trimming aluminum What he ^^^ said X2. Princess Auto has the air body saws on sale right now - right around $30.
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| Re: Cutting/trimming aluminum Thanks for the tips guys, Got her done last night, just waiting on a new axle for the Big wheel kit. The Drop and Roll kit from Specialty is pretty straight forward and now I can't wait to try it out. Heres some pics of the process. |
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| The Following User Says Thank You to xtremegriz For This Useful Post: | snotterite (08-26-2008) |
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| Re: Cutting/trimming aluminum Looks good.I also use an air powered hacksaw with good results.
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| Re: Cutting/trimming aluminum How far back is the D&R? Looks like about 2" down and 1/2" back? Bigger track?
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