Cutting/trimming aluminum

Discuss Cutting/trimming aluminum in the SNOWMOBILE RELATED DISCUSSIONS AND RIDING AREA's forums; Whats the best tool for cutting/trimming aluminum? I'm installing a drop and roll kit on my 04 and I'm sure ...


Go Back   Snow and Mud.com > SNOWMOBILE RELATED DISCUSSIONS AND RIDING AREA's > PERFORMANCE and MODIFICATION GARAGE


Reply New Posts
 
LinkBack Thread Tools Display Modes
Old 08-21-2008, 11:44 AM   #1 (permalink)
Member
 
xtremegriz's Avatar
 
Join Date: Mar 2007
Location: Red Deer
Posts: 577
Casino Cash: $309566
Thanks: 83
Thanked 128 Times in 92 Posts

Mood
Wasted

Cutting/trimming aluminum

Whats the best tool for cutting/trimming aluminum? I'm installing a drop and roll kit on my 04 and I'm sure there will be some trimming involved. I have a grinder with zip cuts for the easier areas but what works best in tight spots.
xtremegriz is offline   Reply With Quote
Sponsored Links, Plese click on Banner to View there Website
Old 08-21-2008, 01:40 PM   #2 (permalink)
Senior Member
 
snotterite's Avatar
 
Join Date: Jan 2007
Location: calgary
Posts: 3,602
Casino Cash: $8500
Thanks: 1,322
Thanked 1,774 Times in 1,122 Posts
Re: Cutting/trimming aluminum

Air Body Saw with lots of wax on blade. Milwakee general purpose metal blade, go slow and use wax every 6 inches. Other blades cut faster but this combo gives you best control and clean edges.......Bolt Supply House has every thing you need
Or a plasma cutter if you can get the torch head in there.......If useing a plasma un hook batteries and electronic modules to be safe.
Be sure to use wheels made for alluminum.....ordinary ones will glaze ..... be hard to control...and increase heat...and cause destortion.
snotterite is offline   Reply With Quote
The Following 2 Users Say Thank You to snotterite For This Useful Post:
Deano670 (08-21-2008), KORE (09-27-2008)
Old 08-21-2008, 06:40 PM   #3 (permalink)
Member
 
xtremegriz's Avatar
 
Join Date: Mar 2007
Location: Red Deer
Posts: 577
Casino Cash: $309566
Thanks: 83
Thanked 128 Times in 92 Posts
Re: Cutting/trimming aluminum

Thanks snotrocket, went out and found one for $50, works great. Now I just need the kit from specialty to get here.
xtremegriz is offline   Reply With Quote
Old 08-21-2008, 06:50 PM   #4 (permalink)
Senior Member
 
snotterite's Avatar
 
Join Date: Jan 2007
Location: calgary
Posts: 3,602
Casino Cash: $8500
Thanks: 1,322
Thanked 1,774 Times in 1,122 Posts
Re: Cutting/trimming aluminum

Originally Posted by xtremegriz View Post
Thanks snotrocket, went out and found one for $50, works great. Now I just need the kit from specialty to get here.
Just remember to use the wax...like night and day.
__________________

snotterite is offline   Reply With Quote
Sponsored Links, Plese click on Banner to View there Website
Old 08-23-2008, 06:00 AM   #5 (permalink)
Member
 
Uturn's Avatar
 
Join Date: Jan 2008
Location: Ardrossan, AB
Posts: 1,052
Casino Cash: $765086
Thanks: 116
Thanked 435 Times in 270 Posts
Classified Rating: 100% (1)
Re: Cutting/trimming aluminum

Originally Posted by xtremegriz View Post
Whats the best tool for cutting/trimming aluminum? I'm installing a drop and roll kit on my 04 and I'm sure there will be some trimming involved. I have a grinder with zip cuts for the easier areas but what works best in tight spots.
If you use a zip cut disk(or any steel disk) on aluminum, throw it out when you are done. If you use them on steel afterwards, the aluminum melts on the disk and can cause it to disintegrate.
__________________
05 Kingcat Ya it's stock!!
Silver bottle is for the Muff Pot, Honest

Kawi Bayou 400
Couldnt be more stock
Uturn is offline   Reply With Quote
Old 08-23-2008, 11:46 AM   #6 (permalink)
Member
 
Modman's Avatar
 
Join Date: Mar 2008
Location: Calgary
Posts: 958
Casino Cash: $775240
Thanks: 193
Thanked 691 Times in 358 Posts
Re: Cutting/trimming aluminum

Originally Posted by snotrocket View Post
Air Body Saw with lots of wax on blade....
What he ^^^ said X2.

Princess Auto has the air body saws on sale right now - right around $30.
__________________
The price of anything is the amount of life you exchange for it. - Henri David Thoreau
Modman is offline   Reply With Quote
Old 08-24-2008, 12:51 PM   #7 (permalink)
Member
 
xtremegriz's Avatar
 
Join Date: Mar 2007
Location: Red Deer
Posts: 577
Casino Cash: $309566
Thanks: 83
Thanked 128 Times in 92 Posts
Re: Cutting/trimming aluminum

Thanks for the tips guys, Got her done last night, just waiting on a new axle for the Big wheel kit. The Drop and Roll kit from Specialty is pretty straight forward and now I can't wait to try it out. Heres some pics of the process.
Attached Images
File Type: jpg D&R1.jpg (74.9 KB, 8 views)
File Type: jpg Drop &Roll 002 (Medium).jpg (68.9 KB, 6 views)
File Type: jpg Drop &Roll 004 (Medium).jpg (68.3 KB, 4 views)
File Type: jpg Drop &Roll 005 (Medium).jpg (65.7 KB, 5 views)
File Type: jpg Drop &Roll 006 (Medium).jpg (61.9 KB, 4 views)
File Type: jpg Drop &Roll 008 (Medium).jpg (54.2 KB, 5 views)
File Type: jpg Drop &Roll 010 (Medium).jpg (72.1 KB, 5 views)
xtremegriz is offline   Reply With Quote
The Following User Says Thank You to xtremegriz For This Useful Post:
snotterite (08-26-2008)
Old 08-24-2008, 12:53 PM   #8 (permalink)
Member
 
xtremegriz's Avatar
 
Join Date: Mar 2007
Location: Red Deer
Posts: 577
Casino Cash: $309566
Thanks: 83
Thanked 128 Times in 92 Posts
Re: Cutting/trimming aluminum

One more pic
Attached Images
File Type: jpg Drop &Roll 014 (Medium).jpg (74.0 KB, 5 views)
xtremegriz is offline   Reply With Quote
Sponsored Links, Plese click on Banner to View there Website
Old 08-24-2008, 10:33 PM   #9 (permalink)
Member
 
700summitguy's Avatar
 
Join Date: Feb 2008
Location: Onoway Alberta
Posts: 279
Casino Cash: $322760
Thanks: 109
Thanked 74 Times in 61 Posts
Re: Cutting/trimming aluminum

Looks good.I also use an air powered hacksaw with good results.
__________________
No act of kindness goes unpunished.
2001 Summit 700 Highmark 151.
2004 King Cat.
700summitguy is offline   Reply With Quote
Old 08-25-2008, 10:45 AM   #10 (permalink)
Member
 
Join Date: Jan 2008
Location: red deer, alberta
Posts: 308
Casino Cash: $426470
Thanks: 34
Thanked 98 Times in 73 Posts
Re: Cutting/trimming aluminum

Originally Posted by snotrocket View Post
Just remember to use the wax...like night and day.
Please don't tell us you use left over wax on your legs!!!!!!

(couldn't resist)
imdoo'n is offline   Reply With Quote
Old 08-25-2008, 12:46 PM   #11 (permalink)
Senior Member
 
snotterite's Avatar
 
Join Date: Jan 2007
Location: calgary
Posts: 3,602
Casino Cash: $8500
Thanks: 1,322
Thanked 1,774 Times in 1,122 Posts
Re: Cutting/trimming aluminum

Originally Posted by imdoo'n View Post
Please don't tell us you use left over wax on your legs!!!!!!

(couldn't resist)
I use the left over wax for my BUG EYES
__________________

snotterite is offline   Reply With Quote
Old 08-26-2008, 02:43 PM   #12 (permalink)
Member
 
Modman's Avatar
 
Join Date: Mar 2008
Location: Calgary
Posts: 958
Casino Cash: $775240
Thanks: 193
Thanked 691 Times in 358 Posts
Re: Cutting/trimming aluminum

How far back is the D&R?

Looks like about 2" down and 1/2" back? Bigger track?
__________________
The price of anything is the amount of life you exchange for it. - Henri David Thoreau
Modman is offline   Reply With Quote
Sponsored Links, Plese click on Banner to View there Website
Reply New Posts

Snow and Mud.com > SNOWMOBILE RELATED DISCUSSIONS AND RIDING AREA's > PERFORMANCE and MODIFICATION GARAGE

Bookmarks

Thread Tools
Display Modes

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off
Trackbacks are On
Pingbacks are On
Refbacks are Off


Similar Threads
Thread Thread Starter Forum Replies Last Post
cutting a 15" track down to a 13" rsw PERFORMANCE and MODIFICATION GARAGE 16 04-30-2008 01:45 PM
Legend All Aluminum Trailers Firefly Paradis Motorsports 0 03-21-2008 02:17 PM
Aluminum Polishing xtremegriz JUST ABOUT ANYTHING GOES 1 02-19-2008 07:30 PM
Karavan aluminum trailers? WCTHEMI TOW VEHICLES, RV's, TRAILERS and ACCESSORIES FOR THEM 4 01-07-2008 02:28 AM
Billet Aluminum Wheels? Linkz SNOWMOBILE CHAT 5 06-08-2007 08:33 PM


All times are GMT -6. The time now is 07:43 PM.

Copyright © 2006 - 2009 SnowandMud.com

Search Engine Friendly URLs by vBSEO 3.3.0

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225