My Arctic Cat wants to be a Polaris

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Old 10-31-2009, 09:10 PM   #1 (permalink)
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My Arctic Cat wants to be a Polaris

Took the pipe off my girlfriends M8 to give it a good blasting and coat it today and found a nice surprise. Anyone else have issues resulting like this with their 800 Cat's?? The engine has just over 400km on it as well and most of the damage is on the left (clutch) side jug. The pin moved fine and the bearings look good but the piston is trashed and there are signs of heavy contact at the exhaust port then lightening up through the travel. The right side is only minor scuffing and the cross hatch is still visible but the piston will need to be replaced as well. I've got a few idea's but just wondering if this limited to my sled or not.
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Old 10-31-2009, 09:21 PM   #2 (permalink)
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Re: My Arctic Cat wants to be a Polaris

that sucks,, what yr n when did u buy it? only prob with taking stuff down urself (if ur still on warranty) is its tough to ensure the reason for failure and get u warranty, if applicaple, check with ur dealer , any issues let us know, we could at the least give u a the S&M discount on the parts,.,,,

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Old 10-31-2009, 09:22 PM   #3 (permalink)
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Re: My Arctic Cat wants to be a Polaris

Originally Posted by FoxTrot View Post
Took the pipe off my girlfriends M8 to give it a good blasting and coat it today and found a nice surprise. Anyone else have issues resulting like this with their 800 Cat's?? The engine has just over 400km on it as well and most of the damage is on the left (clutch) side jug. The pin moved fine and the bearings look good but the piston is trashed and there are signs of heavy contact at the exhaust port then lightening up through the travel. The right side is only minor scuffing and the cross hatch is still visible but the piston will need to be replaced as well. I've got a few idea's but just wondering if this limited to my sled or not.
hard to say but too me it looks like signs of cold seizing.
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Old 10-31-2009, 09:25 PM   #4 (permalink)
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Re: My Arctic Cat wants to be a Polaris

Originally Posted by pipes View Post
hard to say but too me it looks like signs of cold seizing.
i was thinking that, but my visions getting a bit blurry
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Old 10-31-2009, 09:33 PM   #5 (permalink)
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Re: My Arctic Cat wants to be a Polaris

Originally Posted by pipes View Post
hard to say but too me it looks like signs of cold seizing.
I concur.....looks like it was halfway there.
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Old 10-31-2009, 09:44 PM   #6 (permalink)
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Re: My Arctic Cat wants to be a Polaris

It's an 09 and since I bought it the dealership has been sold in the town I bought it from and the new owners aren't easy to deal with. I'm not sure what cold seizing is to be honest... I think it's the same thing as a cold start (loading unit while not up to temp). The engine is still under warranty but I won't take the sled to the local dealer so I'll have to eat this one.
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Old 10-31-2009, 09:45 PM   #7 (permalink)
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Re: My Arctic Cat wants to be a Polaris

Originally Posted by FoxTrot View Post
It's an 09 and since I bought it the dealership has been sold in the town I bought it from and the new owners aren't easy to deal with. I'm not sure what cold seizing is to be honest... I think it's the same thing as a cold start (loading unit while not up to temp). The engine is still under warranty but I won't take the sled to the local dealer so I'll have to eat this one.
same thing as a cold start (loading unit while not up to temp).

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Old 10-31-2009, 09:53 PM   #8 (permalink)
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Re: My Arctic Cat wants to be a Polaris

If that's the case then what temperature and for how long should the engine run before going?? The only issue I have with the cold start is that I know every mile that was put on the sled. By any chance has anyone seen an engine damaged by overheating?? This was one issue we had when we first get the sled.
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Old 10-31-2009, 09:57 PM   #9 (permalink)
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Re: My Arctic Cat wants to be a Polaris

Originally Posted by FoxTrot View Post
If that's the case then what temperature and for how long should the engine run before going?? The only issue I have with the cold start is that I know every mile that was put on the sled. By any chance has anyone seen an engine damaged by overheating?? This was one issue we had when we first get the sled.
my experience with overheating is usually both cylinders and all four corners. but that's not to say, every situation is unique in it's own way.
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on mountain peeks and lower valleys
give us this day blue bird skies
and show us the way to abundant powder
and lead us not into avalanche conditions
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for thine is the powder the slope and the glory
for ever and ever HIMARK




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Old 10-31-2009, 10:25 PM   #10 (permalink)
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Re: My Arctic Cat wants to be a Polaris

Yeah you're right... the scuffing does wrap around the piston more than the pictures show but the wear is more on the thrust faces of the cylinders and not all the way around. Sigh, if the damage is from riding it cold then I think I'm going to have to start it and leave it running the whole winter just to keep it warm enough or something. Oh well, guess it's time to break out the hone and order new pistons and rings.
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Old 10-31-2009, 11:26 PM   #11 (permalink)
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Re: My Arctic Cat wants to be a Polaris

That's really weird. At my dealer, they haven't even seen the internals of an 800 engine yet!
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Old 11-01-2009, 01:05 AM   #12 (permalink)
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Re: My Arctic Cat wants to be a Polaris

Originally Posted by FoxTrot View Post
It's an 09 and since I bought it the dealership has been sold in the town I bought it from and the new owners aren't easy to deal with. I'm not sure what cold seizing is to be honest... I think it's the same thing as a cold start (loading unit while not up to temp). The engine is still under warranty but I won't take the sled to the local dealer so I'll have to eat this one.
Dude, you can take it to any dealer, anywhere. They have to fix it.
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